Industrial Heating Automation with Motion-Aware Predictive Control

Building Heating Automation & Dispatching

Predictive heating automation for a 5000 m² building with 372 infrared panels — Beckhoff PLCs, motion-aware predictions, real-time dispatching.

2026Shipped
5engineers
3Screens
ClientSector: Building automation / Facility operations · NDA
Building Heating Automation & Dispatching
Overview

A building automation system controlling 372 infrared heating panels across a 5000 m² site. Replaced a passive SCADA integration with an active control service: ingests data from temperature sensors, relay cabinets and outdoor weather, factors in historical heating-and-cooling inertia per zone, and drives per-room heating decisions. Later integrated with the building's motion sensors (originally part of the security system) to add predictive control — do not heat zones with no people at night, prioritize heating where occupants actually are or will be. Includes a real-time dispatching dashboard for facility operations: per-panel status, per-zone mode, live energy consumption. Beckhoff PLC integration; in production since January 2026.

What ships with it
  • 372 infrared heating panels controlled per-zone across a 5000 m² building
  • Beckhoff PLC integration — replaced passive SCADA with active control
  • Predictive heating using outdoor weather, thermal inertia and motion sensors
  • Do not heat empty zones at night — prioritize occupied or soon-occupied rooms
  • Real-time dispatching dashboard — per-panel status, per-zone mode, live energy
  • In production since January 2026
Screens
Building Heating Automation & Dispatching screenshot 1
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Numbers that matter
372IR panels controlled
5000 m²Building footprint
Since January 2026In production
Motion-awarePredictive control
Stack
GoNuxt 3Vue 3TypeScriptTailwind CSSBeckhoff ADSModbus TCPTimescaleDBMQTTWebSocketsDockerLinux
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